Friday, March 29, 2024

Amazing Advances in 3D Printing And the Cause for Concern

Janani Gopalakrishnan Vikram is a technically-qualified freelance writer, editor and hands-on mom based in Chennai

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With a simple Google search, you can read about dozens of revolutionary developments in three-dimensional (3D) printing. You can read about how it has given wings to do-it-yourself (DIY) enthusiasts, how everybody is a maker today, how nutritious food can be 3D-printed in the shapes of cartoon characters to make it more attractive to kids, how an injured Winnipeg pooch called Oreo was made to run again using a 3D-printed knee cap, how a motorcycle accident survivor got a new 3D-printed face, how meat can be 3D-printed, and much more.

Let us look at five developments, which are certainly not as sensational as the ones you will find on your first Internet search, but are definitely very significant for the community.

Medicines, ready in a jiffy
Remember the days of yore, when doctors used to have various compounds ready in their clinic, and when patients came to them, they were given a mixture of relevant medicines, dutifully mixed by a compounder. For reasons of hygiene, absence of standards and the convenience of carry-along pills, the practice died down, especially in urban areas. Now, 3D printing seems ready to revive that concept, albeit in a more sophisticated way. A team of scientists headed by Dr Mohamed Albed Alhnan, School of Pharmacy and Biomedical Sciences, University of Central Lancashire, Preston, UK, has unveiled a way of 3D-printing low-cost, personalised medicines.

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Three-armed delta machine in action for 3D printing (Courtesy: WASP)
Three-armed delta machine in action for 3D printing (Courtesy: WASP)

The basis for this innovation is a newly-developed drug-polymer filament system that can be used as the ink of a 3D printer. This can be used by doctors to print custom medicines in appropriate tablet sizes and weights. Doctors can control the dosage and form factors using simple software.

The team plans to bring the technology to hospitals and pharmaceutical firms within the next five years and to general public within the decade. They believe that this can greatly reduce the cost of manufacturing customised medicines for individuals and also help doctors treat ailments in a more personalised fashion. It will enable doctors to treat tough conditions using a trial-and-error approach and taper medication more systematically. As time goes by, installing networked medicine printers at the homes of chronic patients can help doctors dole out customised individual doses.

Of course, a lot of standards and regulations will have to be in place before such medicine printers become available in the market, to safeguard patients and to instil best practices.

Dwellings for the homeless
In last year’s technology focus on 3D printing (June 2014 issue), we looked at Kamermaker, a 3D-printing pavilion that can print segments of a room at one shot, making it easy to build and re-build homes till these perfectly match the requirements of the owner. Quite a few 3D printers are available now for architectural and construction applications. However, a machine revealed at Maker Faire held in October 2014 in Rome stands out.

The three-armed delta machine showcased by an Italian company, called World’s Advanced Saving Project (WASP), can be carried as a kit and easily assembled on-site in just two hours. The huge, but portable, machine is held together mainly with heavy-duty ratchet straps. Once filled with native mud and fibre, the machine starts its home-making job.

Critics at Maker Faire lauded the machine, as it stood out from its predecessors that require custom building materials for 3D printing. Extruders of WASP machine, on the other hand, can work with native materials like clay, which makes them handier in building homes for the homeless in impoverished nations. Sometime in 2015, WASP might start its work in Sardinia, building homes of mud reinforced with wool. The machine can be easily carried from one place to another to build more homes of treated mud.

WASP is also exploring if the machine can be used to 3D-print bone implants with ceramics like hydroxylapatite, bio-glass and aluminium oxide. The company is constantly researching the use of native materials, and has apparently developed a clay filament with the precision and control of plastic materials. Their latest 3D printer is capable of printing clay using a 0.35mm nozzle, almost equalling the precision and control of commercial fused deposition modelling (FDM) based plastic extruding 3D printers.

Getting some help from the Sun
A machine that can build homes in remote villages sounds nice. But, isn’t power a problem in such places? How can the machine have a steady supply of current to do its job? Its developers can perhaps take a clue from another technology developed independently, elsewhere, by 3D-printing-thought-leader Joshua Pearce.

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