Thursday, April 18, 2024

Make Your Own Joystick for Robot

Here is a simple joystick to control a robot to move in forward, backward, right, left, clockwise (CW) and counter-clockwise (CCW) directions using six buttons. It is cheaper than most other joysticks available in the market. The author’s prototype is shown in Fig. 1.

Author’s prototype
Fig. 1: Author’s prototype

Circuit and working

Circuit diagram of the joystick for the robot is shown in Fig. 2.

Circuit diagram of joystick for robot
Fig. 2: Circuit diagram of joystick for robot

It is built around two quad OR gates 7432 (IC1 and IC2), hex inverter 7404 (IC3), four LEDs, six tactile switches (S1 through S6) and a few other components.

Logic for each move, like forward, backward, left, right, CW and CCW rotations, is based on the truth table using 6×4 encoder circuit formed by IC1, IC2 and IC3 logic gates. On pressing any one of the six switches (S1 through S6), a corresponding binary-coded decimal (BCD) code is generated as per the truth table.

When input to OR gate goes high, its output is high. The corresponding output is connected to input pin of NOT gate (hex inverter). When input to NOT gate is high, its output is low. Same is the case with other inputs.

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All input lines of OR gates are pulled down to ground using resistors R1 through R6. When forward switch S1 is pressed, output of OR gate N1 of IC1 goes high, which makes N2 of IC1 (OR gate) go high. At the same time, it makes OR gate N3 of IC1 go high, which makes N1 of IC2 (OR gate) go high.

Outputs of IC1 and IC2 are fed to input pins 1 and 5 of IC3 (NOT gate), respectively. Before feeding the signals to IC3, code generated is 1010. But after passing through IC3, output becomes 0101. This is the required logic for moving the robot in forward direction as per the truth table.

Similarly, when backward switch S4 is pressed, it makes output gate N4 of IC1 and output gate N2 of IC2 go high. Before the signals reach IC3, code is 0101, and after passing through IC3, it becomes 1010. This is the required logic for moving the robot in backward direction as per the truth table.

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Output codes generated for all input switches are available at connector CON2.

Construction and testing

An actual-size PCB layout of the joystick for the robot is shown in Fig. 3 and its components layout in Fig. 4.

Actual-size PCB layout of joystick for robot
Fig. 3: Actual-size PCB layout of joystick for robot
Components layout for the PCB
Fig. 4: Components layout for the PCB

Download PCB and Component Layout PDFs: Click here

After assembling the circuit on the PCB, connect a 5V DC across CON1. Connect all LEDs (LED1 through LED4) to the front panel for indicating output. LEDs will glow according to the code generated, indicating high (logic 1) or low (logic 0) status. That is, status of each input switch can be checked through the glowing of the respective LED and the truth table.

You can feed the signals from CON2 either to input of the motor controller circuit to drive the robot or to input of the joystick to control the cursor in a video game application.

A readymade RF transmitter to control the robot is easily available online or in the local market. The circuit can be used with the RF transmitter circuit to control the robot as shown in Fig. 5.

Connections with RF transmitter
Fig. 5: Connections with RF transmitter

Connect 4-pin header (A, B, C, D) of the joystick with 4-pin input (D0, D1, D2, D3) of the RF transmitter. You will find a 6-pin header in the RF transmitter marked as D0, D1, D2, D3, +5V and GND. If you are using a separate supply for a joystick, do not forget to make ground common.


Sanjay Kumar Gupta is an electronics hobbyist

This article was first published on 22 February 2019 and was updated on 3 September 2019.

3 COMMENTS

  1. For the beginners in Robotics, this is the best training article. Start your work with the simple development like joystick robot and the other similar process and circuit. It will make you to understand the concept so that in the future you can develop your own complex and other useful circuit robots.

  2. I tried it and it does not work
    All outputs are high, and only goes into its correct mode when you press the switches.
    Shouldn’t the outputs in CON2 be zero when powered on but they are all high?
    Am I doing something wrong?
    I used 74LS32 and 7404

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