Electronic devices containing delicate components can be easily damaged, unless they are rugged. A truly durable electronic device or gadget is one that substantially reduces the failure and repair cost while maintaining its look, feel and functionality over its lifetime.
Electronic equipment reliability and repair is a major concern to consumers due to many reasons including mass production, incompetent manpower to repair, least concern of companies about the quality of the product, and absence of strict rules and guidelines to protect consumer rights.
To meet the challenge of reliability, there is a need of leading-edge information that is critical to the creation of reliable electronic devices and materials, focus on interdisciplinary communication in reliability of state-of-the-art electronic devices and microsystems, and focus on the materials and processes used in the manufacture of electronic devices, and the interfaces and surfaces of these materials.
Here are some guidelines for product manufacturers to ensure reliability of their products, obligations on part of the seller, role of the government in consumer protection, and guidelines for the consumers to get the best value for their money.
Guidelines for designers
Designers of electronic devices must be aware of the various points of failure and how to remove these through a sound design. Unlike mechanical parts, electronic components generally do not wear out per se, but discrete analogue component parameters tend to drift over time and can cause problems with sensitive designs. Integrated circuits can undergo electro-migration. Furthermore, environmental effects, corrosion, vibration and temperature are of extreme concern. Transient stresses such as electrostatic discharge and lightning can also cause failures.
So to ensure that an electronic system will not fail beyond some tolerance, careful design principles have to be employed. The reliability of electronic devices can further be ascertained with proper warranty and repair services.
Laws should protect the consumers by regulating service dealers and service contract providers. These should also provide tips for consumers seeking repairs, as well as tips on purchasing electronic devices. To protect consumers, electronic devices, gadgets and major home appliances used or sold for personal, family, household or office use should be covered under the law for installation, repair, service and maintenance.
On part of the distributor
Almost all major electronic product distributors offer the original purchaser the same warranty as provided by the product manufacturer.
Basic electronic systems are warranted for one year on parts and labour. Warranty is limited only to defects in workmanship or mate-rial that may impair the equipment’s performance. No warranty is given to normal wear-and-tear items. Also, no warranty is given for damages caused by external wiring, improper connection to the power supply or line wiring, or for damages caused by spikes, power surges, brownouts, lightning, static electricity or radio waves. A company’s aim should be to ensure that the customers are satisfiedwith their purchase. The company should give top-priority service not only to the warranty requests but even otherwise.
Carefully read the guidelines manual and follow its recommendations for use, care, cleaning and maintenance. If you lose the user’s manual, contact the manufacturer for another copy. You might save yourself a service call by doing these simple checks if your product fails to operate:
1. Is the cord plugged in?
2. Is the start control fully in the ‘on’ position?
3. Is there a reset button or some other device that will get the unit back in operation?
4. Are there any loose connections?
5. Is the electric outlet working? Check by trying another outlet.
6. Are all the fuses intact, and is the circuit breaker ‘on’?
When in need of servicing or repairs
1. Do not try to repair the product yourself or take it to an unauthorised repair facility. Doing so can void your warranty
2. Get referrals for reputable repair dealers from your family, friends or co-workers
3. Check to see that the dealer has a valid registration
4. Get a written estimate for any service or repair before the work is performed
5. Obtain at least two estimates
6. Find out whether a diagnosis fee will be charged if the item is not repaired
1. The warrantor and any other party such as the wholesaler or retailer, who may receive the electronic equipment returned under warranty
2. The period for which the warranty is valid
3. What is covered by, or included in, the warranty—parts and labour or hardware that was part of the electronic equipment sold
4. How the evidence of date of purchase will be shown
5. Any exclusions as to what will not be covered by the warranty.
Guidelines for consumers
Before buying a product, research well to findthe best value for your money. Make sure that a written warranty is provided which offers reasonable protection. Find out how long the product is covered under the warranty, what parts and services are covered, and what your responsibilities are in order to maintain the warranty. Also ask who will repair the product, if required, during the warranty period.
Service contracts. Although a store salesperson may sell you a service contract, the contracts are often administered by third parties. Before buying, be sure to fully evaluate the costs and benefitsof the service contract and read the fine print. Compare the coveage of what is provided by the product warranty. Also, know your rights to cancel the contract.
Proper registration. Each location of every business that repairs or accepts products for repair, or that sells or administers service contracts, is required to be registered. Dealers must display the registration in their shops. Consumers can verify current registration or get a list of registered dealers in their area. Registrations are renewed annually. Each subcontractor who performs repairs or installations must also be registered.
Repairs. The failure of any electronic device after some period cannot be ruled out. Even state-of-the-art equipment and appliances may eventually need repairs.
The first-stagefailure of an electronic device or gadget is referred to as the burn-in period or infant mortality stage. It is characterised by failures due to manufacturing defects.
The second-stage failure is the useful life stage and is characterised by random but frequent failures.
The third-stage failure is termed the wear-out period. It is characterised by unsatisfactory working due to equipment aging and deterioration.
Because most electronic equipment nowadays are largely made up of semiconductor devices that have no real short-term wear-out mechanism, third-stage failure (except obsolescence) is rare for most electronic systems.
If adjustments or repairs are required, the purchaser may contact the customer service department with information including model, serial number and a copy of the original purchase.
Consumers should know what to expect when seeking repairs. The law requires service dealers to:
1. Inform the consumer in writing when a diagnosis fee will be charged and the amount of the charge
2. Provide a written estimate of the total repair cost to the consumer
3. urnish an itemised repair invoice of all the labour cost and the parts installed when the repair is complete
4. Return all replaced parts to the consumer (except those exempted by regulation)
5. Perform all repairs competently
The Electronic and Appliance Repair Dealer Registration Law prohibits:
1. False or misleading advertising
2. Fraud or dishonest dealing
3. False promises likely to induce the consumer to authorise repairs
4. Willful departure from accepted trade standards
5. Negligence or incompetence in repairs
If your product develops a problem, try to work it out with the dealer or service technician. If you can’t resolve it locally, or if it is a warranty problem, write or call the manufacturer and detail your problem. If you feel the repair dealer has failed to meet professional standards, you can filea complaint with the consumer court.
The author is in the department of physics, S.L.I.E.T., Longowal, Sangrur, Punjab